Improvement of facility layout using systematic layout. As a part of research work, the existing facility layout of iwai electronics, which is a speaker manufacturing. The proposed alternative layouts are evaluated using arena simulation student version. The proposed alternative layout involves transferring the departments which have high interrelationship close to each other.
Enter your mobile number or email address below and well send you a link to download the free kindle app. Systematic layout planning in humansystem interface. Results of the layout development the proposed layout 1 was finally selected as the new optimized plant layout. The method successively adds complex data categories until a block layout has been generated, making it a strategy to the tactical tool. Chapter 1 begins with an overview of facilities layout planning definitions. Systematic layout planningslp procedure systematic layout planning slp methodology was developed by richard muther. Systematic layout planning aided by multicriteria approach. Plant location planning where you are concerned with location of a factory or a warehouse or other facility. The systematic layout planning slp also referred to as site layout planning is a tool used to arrange a workplace in a plant by locating areas with high frequency and logical relationships close to each other.
Systematic layout planning slp procedure systematic layout planning slp methodology was developed by richard muther. If a department has an x relationship with the first one, it is placed last in the layout. This study proposes to use systematic layout planning slp as a procedural tool for layout improvement of a machining and fabrication manufacturing company. The term layout planning can be applied at various levels of planning. In step four, based on all information gathered so far, it is defined the process. The systematic layout planning systematic refers to an organized, disciplined, to a problem or project assigned.
The benefits of the new layout should be greater than the costs of rearrangement of an existing layout. Degrees of facilities planning, defining activity areas, flow of materials, relationship charting and. The framework is uses activity relationship diagram as a foundation activity. The tool slp systematic layout planning is used to propose a new improved layout. Basically, any layout involves 1 relationships between various functions or activities 2 space in a certain amount and kind for each activity 3 adjustment of these into a layout plan. Ifma, in its project management benchmarks survey 2002, defines the strategic facility plan. With the new layout all disjoined department areas were made as one and efficient material flow was achieved.
Systematic layout planning is used to relayout not based on the initial layout. Also great for classroom instruction on facilities planning and design. Systematic layout planning slp description a stepbystep explanation of systematic layout planning slp, recognized throughout the world as the most organized way to develop layout plans. Valueadded a modification to the product to obtain business a product enhancement from the customer. A white paper overview strategic facility planning recognizes that every decision made in business planning has a direct impact on an organizations real estate assets and needs.
An ideal plant layout provides the optimum relationship among output, floor area and manufacturing process. Systematic layout planning for plants the simplified systematic layout planning is a set of six procedures to be followed when laying out an area. The arrangement of resources in a facility can significantly affect the productivity of a business. Slp contd based on the input data and an understanding of the roles and. Systematic layout planning slp is an acronym of systematic layout planning which is a technique established by richard muther.
An economic activity center is any entity occupying space. The objective of plant layout planning is a more effective work flow at the facility, allowing workers and equipment being more productive. Facilities planning fp involves determining how the airport facility is to support the passengerairplane interface. The industry layout planning is applied to systematic layout planning slp which shows stepbystep planting of the input data and evaluation activities of plant layout.
Facility layout objectives, design and factors affecting. Systematic layout planning slp consists of a framework of phases through. Systematic layout planning is an organized way to conduct layout planning, it consists of a framework of phases, a pattern of procedures and a set of conventions for identifying, rating and visualizing the elements and areas involved in a plan. Systematic layout planning slp procedure proposed by muther 1973 based on activity relationship chart chapter 4. Planning definition is the act or process of making or carrying out plans. The process is systematic and task oriented, structured in phases, and carried out with methods and tools after vdi 5200 facility planning can also concern any adjustment following later in the regular operation. Then you can start reading kindle books on your smartphone, tablet, or computer no kindle device required. Chapters explain and illustrate successive steps in the full slp method, widely used throughout the world and. In manufacturing, the objective is to support production. Systematic layout planning slp is an organized way to conduct layout planning. Ppt systematic layout planning slp procedure powerpoint.
Systematic layout planning slp procedure is the property of its rightful owner. It is necessary to design and implement effective layout in a plant from the beginning applying systematic approaches and tools. Facilities layout plant layout facilities planning hierarchy. A good plant layout increase good workflow in production route. Systematic layout planning free download as powerpoint presentation. The richard muther simplified systematic layout planning method might seem a little tedious, but it is structured, logical, and will help end debates and put overpowering office bullies in their place. The systematic layout planning method slp is generally applied to the layout design of workshop facilities 28 2930, and research on applying the slp method to the layout of ship facilities.
Improving operations using systematic layout planning. In an airport, the objective is to support the passenger airplane interface. Systematic layout planning, hypermarkets, circulation plan, zoning plan, adjacency. Systematic layout planning slp, illustrated in figure 2, is a procedural layout design approach developed by muther in 1961. It is a stepbystep planning procedure allowing users to identify, visualize, and rate the various activities, relationships, and alternatives involved in a layout project based on input data, flow of materials, activity. A relationship chart is the quantitative matrix containing the level of interaction between pairs of departments. Facility layout objective a model facility layout should be able to provide an ideal relationship between raw material, equipment, manpower and final product at minimal cost under safe and comfortable. Traditionally, the engineering design process edp can be applied. Systematic layout planning is used to re layout not based on the initial layout. Many in the environmental community have recognized the need for systematic project.
They can be traced to the very beginnings of modern science. Improvement plant layout based on systematic layout planning. Its a proven powerful tool that is widely used by researchers for academic and practical purposes and it uses the activity relationship chart as its foundation tompkins, 2003. By rearranging the layout total score changes from 15 or a more efficient 77. The fundamental objective is to maximize sales with customer satisfaction and minimize overall costs. Systematic layout planning slp description this is the most comprehensive work course ever developed on the subject of layout planning. By determining positions of different building elements in relation to a grid or to a set of grids, the designer. Plant layout or more generally, facility layout is the design and installation of systems of men, materials and equipment. The systematic layout planning slp also referred to as site layout planning is a tool used to arrange a workplace in a plant by locating areas with high. The re layout procedure consist of these three steps.
Based on systematic layout planning slp, this course presents a practical, proven method universally applicable to any type of layout project. This method provides a new plant layout that improves the process of flowing through the plants, and helps increase the space in the industry 9. Therefore, main objective of the facility layout planning is to design effective workflow as to make equipment and workers more productive. Facilities layout is a systematic and functional arrangement of different departments, machines, equipments and services in a manufacturing industry. Mar 26, 2016 facility planning is the process of planning a factory from the first idea up to the start of production. Although the terms program evaluation and evaluation researchare relatively recent inventions, the activities that we will consider under these rubrics are not. This method provides the new plant layout that improves the process flow through the plant, and help to increase space in industries. This is of some importance in design of multinationally cooperating, globalsupply chain systems.
Its a proven powerful tool that is widely used by researchers for academic and practical purposes and it uses the activity relationship chart as. First, systematic layout planning slp is applied to design the layout of ot based on the logistics and nonlogistics relationships. The relayout procedure consist of these three steps. Facilities planning fp involves the determination of how the manufacturing facility best supports production. Flow analysis shall be investigated and new layouts developed. Development of plant layout using systematic layout planning slp to maximize production a case study 66 v.
The layout planning of any facilities rearrangement involve creating a. A strategic facility plan sfp is defined as a twotofive year facilities plan encompass. International journal of advanced engineering technology oct dec. Statistical methods metaanalysis may or may not be used. Also, layout planning is performed any time there is an expansion in the facility or a space reduction. The first department placed in the layout is the one with the greatest tcr value.
The process is systematic and task oriented, structured in phases, and carried out with methods and tools after vdi 5200. If there is a tie, then choose the one with more as es, etc. Systematic layout planning slp high performance concepts. It facilitates the production process, minimizes material handling, time and cost, and allows flexibility of operations, easy production flow, makes economic use of the. Improvement of facility layout using systematic layout planning. Facility planning can also concern any adjustment following later in the regular operation. For the sake of conciseness, the detailed data are not presented in this paper. In other words, it is the joint determination of the locations, sizes and configurations of multiple activities within a facility. The 4 systematic layout planning slp methodology will be utilized in this case. Pdf production floor layout using systematic layout planning in. If so, share your ppt presentation slides online with.
Muther, 1961 it is a stepbystep planning procedure allowing users to identify, visualize, and rate the various. Each layout rests on three fundamentals relationships degree of closeness desired among things space the amount, kind, shape of config. Systematic layout planning machines mass production. It is used in construction projects to optimize the. In broader terms, the decisions regarding plant locations, plant design which consists of structural, layout and handling systems design. The findings are useful in serving as a good example for small medium. Systematic layout planning slp the slp method was developed by muther 1973 to create conceptual block layouts. Systematic planning is the process for determining where an individual or organization is going, how they are going to get there, and how they will know if they got there or not. Strategic planning for schools 3 b ackground the concept of strategic planning can be traced back to the military arena as early as the greek citystates in the fifth century bc. As marzel emphasized, the very first step in any facilities layout planning initiative is to align company strategy and vision with the mission of the project. The slp is a tool which is used to arrange a workplace in a plant by locating two areas with high frequency and logical relationships close to each other. Author or coauthor of the books and videos production line technique, practical plant layout, systematic handling analysis sha, systematic.
Systematic layout planning amars hospitality education. The following definitions are based upon the systematic layout planning method or slp by muther 1973. Systematic layout planning slp is an organized way tp conduct lauout planning. On day one you will learn this powerful and universal method. Application of systematic layout planning in hypermarkets. A grid can help a designer control the positions of built and space elements, making the layout task more systematic. Many activities are carried out in facility planning. Although the harvard policy model, a planning methodology. It consists of a layout of framework of phases, a pattern of procedures, and a set of conventions for identifying, rating and visualizing the elements and areas involved in planning a layout. Systematic layout planning, performance indicators in restaurants. Apr 02, 2016 definition of facility planning facility planning determines how an activitys tangible fixed assets best support achieving the activitys objectives. It consists of a framework of phases, a pattern of procedures and a set of conventions for identifying, rating and visualizing the elements and areas involved in planning a layout.
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